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Dock
Equipment
Health and
beauty aids DC
Customer service
is paramount at this facility, which serves E-Commerce customers.
Merchandise arrives in pallet loads at this high-volume facility
in a wide variety of vehicles, from vans to trucks, requiring flexible
dock operations. Approximately 15% of the incoming product at this
facility is taken directly from receiving to the shipping dock,
in a practice known as cross docking. Fastest-moving items are taken
directly from the receiving dock via conveyor to the replenishment
area (pallet racks) for the broken-case pick module. Located at
right angles to the pick line, the replenishment area can be served
by industrial trucks. Full cases are picked on a high-speed slapper
line. Reserve storage is housed in double-deep racks, served by
reach trucks. Picked items travel by overhead conveyor to the shipping
dock, where they are sorted by order and loaded onto trucks for
delivery.
- Ample
space built into both shipping and receiving areas for pallet
staging facilitates cross-docking operations and minimizes congestion
- Unique
L-shaped dock area (result of existing building design) minimizes
travel distances for cross-docking operation
- Overhead
conveyor at shipping dock increases accumulation capacity and
frees up floor space for staging of cross-docked pallets
- Extendible
conveyors used for direct truck loading boost productivity and
take up space only when in use
- Hydraulic
dock levelers at the receiving dock feature a loading platform,
standard dock leveler, and adjustable bumpers to accommodate a
wide range of delivery vehicles
- Although
shipping operations are standardized for a particular trailer
type, a hydraulic dock leveler is installed on one dock door to
accommodate the occasional non-standard vehicle
- Vehicle
restraint systems on both the shipping and receiving docks secure
the rear wheel of a truck or trailer to ensure safe dock operations
- Dock shelters
and seals help the dock area stay cleaner by seal-ing out dirt,
debris, and dampness
Flexible
dock equipment and facility layout of the dock area support cross-docking
and rapid handling at this high-throughput DC
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FACILITIES
OVERVIEW
Total Warehouse space: 157,000
sq ft
Clear height: 30 ft
Number of SKUs: 30,000
Throughput: High volume
Number of employees: 120
Equipment budget: $4.3 million
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SERCO
& SUBMITORDER.COM
TEAM
UP FOR SUCCESS
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