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WMS
Value-added
retail clothing DC
This 3PL
relies on a functional layout and strong WMS to provide value-added
garment hanging/labeling services quickly, efficiently
Seamless delivery
of services is the primary goal of this 3PL, which provides value-added
garment hanging and labeling services to a number of major clothing
retailers. Product arrives at receiving in a flat condition and
is taken either to a staging area prior to storage or directly to
the pallet storage area. When orders are to be processed, pallets
and cases are placed on pallet flow lanes feeding processing stations,
where labels are applied and/or garments hung on hangers. The hanging
garments travel by trolley on a rail system to a sortation area,
where they are diverted to the appropriate shipping lane and loaded
onto delivery trailers using an extendible boom. A WMS helps the
facility manage the complexity of providing value-added services
to multiple customers.
- U-shaped
flow of facility streamlines order processing and eliminates any
backtracking or double handling of material
- Staging area
at receiving helps to reduce congestion and provide orderly flow
of incoming material into facility
- WMS provides
seamless handling of the same SKU for multiple customers
- WMS automatically
determines the value-added service required per product based
on order and assigns products and tasks accordingly to balance
workflow and streamline order flow; work flow is readjusted on
the fly to maximize productivity and avoid bottlenecks
- Bar code
identification and RF scanning equipment provide realtime tracking
of inventory and orders
- Use of trolley
transport system and delivery boom eliminates manual handling
and facilitates quick loading of outbound product onto trailers
- Functionality
of WMS can be extended to include billing system that captures
all billable activities across multiple operations
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FACILITIES
OVERVIEW
Total warehouse space: 90,000
sq ft
Daily throughput: 50,000
garments
Number of SKUs: 50-500
Number of full-time employees:
35
Number of shifts: 1
Equipment budget: $800
thousand
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A
PROFILE
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